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OVERHEAD CONDUCTOR

ALUMINUM CONDUCTOR ALLOY REINFORCED (ACAR)

Aluminium Conductors Alloy Reinforced (ACAR) are extensively used for overhead distribution and transmission lines.

CONSTRUCTION

Aluminium 1350-H19 wires, concentrically stranded about an aluminium-alloy 6201-T81 core. Although the alloy strands generally comprise the core of the conductor, in some constructions they are distributed in layers throughout the aluminium 1350-H19 strands

4 Al/3 Alloy Wire

15 Al/4 Alloy Wire

12 Al/7 Alloy Wire

24 Al/13 Alloy Wire

18 Al/19 Alloy Wire

30 Al/7 Alloy Wire

33 Al/4 Alloy Wire

33 Al/28 Alloy Wire

42 Al/19 Alloy Wire

48 Al/13 Alloy Wire

54 Al/7 Alloy Wire

APPLICATION

ACAR has better mechanical and electrical properties as compared to an equivalent ACSR, AAC or AAAC. A very good balance between mechanical & electrical properties makes ACAR the best choice where ampacity, strength and low weight are main consideration for line design. ACAR offers higher strength and ampacity than ACSR of same weight. A higher UTS and current carrying capacity can be obtained by increasing aluminium alloy and aluminium content respectively.

MANUFACTURING CAPABILITY

SR. NO. DESCRIPTION RANGE
1
Conductor Area
10.6 mm2 to 1520 mm2
2
Conductor construction
4Al/3Al Alloy to 72Al/19 Al Alloy
3
Conductivity of Al
61 .0%
4
Conductivity of Al Alloy
52.5 % to 53.0%

PHYSICAL PROPERTIES

At a temperature of 20°C (68°F), the density of hard-drawn aluminium has been taken as 2.703 g/cm (168.74 lb/cf).

SR. NO. DESCRIPTION RANGE RANGE RANGE RANGE
SR. NO.
CONDUCTOR CONSTRUCTION
MODULUS OF ELASTICITY*
LINEAR COEFFCIENT*
MPa
KSI
/ºC
/ºF
1
7 Strands
62000
8892
23 x 10 -6
12.8 X 10 -6
2
19 Strands
60000
8702
23 x 10 -6
12.8 X 10 -6
3
37 Strands
57000
8267
23 x 10 -6
12.8 X 10 -6
4
61 Strands
55000
7977
23 x 10 -6
12.8 X 10 -6
SR. NO. DESCRIPTION RANGE
1
Permissible Temp in continuous operation
85°C
185°F
2
Temp in a short circuit (duration up to 5s)
200°C
392°F

Note: The Catalogue Conductor Parameter are informative and can be customized as per Project Requirements

APPLICABLE STANDARD

LUMINO’S ACAR bare conductor meets or exceeds the following ASTM specifications.

B230 Aluminium 1350-H19 Wire for Electrical Purposes  |  B398 Aluminium-Alloy 6201-T81 Wire for Electrical Purposes   |  B524 Concentric-Lay-Stranded Aluminium Conductors, Aluminium-Alloy Reinforced (ACAR, 1350/6201)